A.t.i.e. Uno Informatica

Aluminum Extrusion Software Technology To Optimize the Process

Introducing Ecosystem EMS aluminum extrusion software designed and developed by Atie Uno Informatica specifically for the aluminum extrusion industry. The ecosystem enables your aluminum extrusion plant to combine production efficiency with quality, reduce production time, scrap and energy consumption by enhancing automation and sustainability of the entire production process.

EMS Is an Ecosystem of Vertical Aluminum Extrusion Software Solutions

Designed based on 40 years of experience in the aluminum extrusion process , the 3rd generation Extrusion Management System and its vertical software modules cover all the special needs of the aluminum extrusion industry. As an Extrusion Management System, it enables the digital transformation of aluminum extrusion plants while enhancing quality, optimizing resources, productivity and sustainability.

Discover stand-alone aluminum extrusion software solutions

Theory

Allows optimization of resources assigning accurate delivery dates.

Designs presses and extrusion sections in minutes
Reduces setup times (die changes, color changes…) and assigns the mold/resource with relevant Best Extrusion parameters
Accurately calculates delivery dates
Monitors workload per resource, loaded according to actual Optimal Production Parameters
Monitors and warns of delays and orders that cannot be scheduled
Monitors inventory level and creates internal supply demand (finish rods, consumables, accessories…)

Press Supervisor

A system that manages and optimizes production by enabling the Continuous Improvement Process, including an Auto-Tune function that finds the BEP (best extrusion parameters) after each extrusion run.

Key Features:

N5Nitrogen

With our N5Nitrogen surface quality is improved, extrusion speed is increased and scrap is reduced.

Higher extrusion speed
Longer production time
Better surface quality
Better mechanical characteristics
Increased lifespan of the uterus
Stable production process

Ulixes

The complete suite for feasibility testing and obtaining optimized extrusion parameters.

Input formats Dxf Any image format
Input Formats Press Defaults Extrusion Type Number of Cavities Billet Length Limit
Filtered surveys Similarity score Scaled/actual size Profile weight per meter
Results Theoretical Extrusion Parameters Productivity (kg/h) Theoretical Scrap % Optimum Press
Results Similar profiles given the similarity score set (even specific elements of a profile) Highlight similarities and differences Actual output parameters of the profiles found

Cast House

A vertical unit, developed by our experts for real-time monitoring, control and mapping, for all operations in aluminum remelting departments.

List of completed jobs (melting, casting, etc…)
Issue ID for each LOG
Operators at work center
Good amount of scrap, at every stage of production
Time spent on each function
Power consumption (for each function)
Amount of scrap loaded into the melting furnace
Historical evidence for quality control of chemical composition
Technical scrap produced during cutting processes
Finally created packages

They Provide Space Saving, Safety Enhancement, Time Saving, Performance Improvement, Risk Reduction, Inventory Management.

They can store various kinds of products, tools, small or larger electronic components, pharmaceutical products, heavy and bulky components and tools.

Exercising Intelligence

A powerful data analytics software solution that enables aluminum extruders to explore, visualize and analyze complex datasets and Big Data, supporting with consistent insights and dashboards the decision-making process, leveraging data-driven insights to streamline operations, identify bottlenecks and taking measures that reinforce the Continuous Improvement Process (CIP) in the aluminum extrusion industry.

Key Benefits:

Improved operational performance
Reduced downtime
Improved product quality
Improved Data Analysis
Higher overall productivity
Increased competitive advantages